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Updated: August 4th, 2008 03:47 PM EDT

Step Up Your Oil Analysis Program

Oil analysis
Oil analysis can be a very powerful tool, but the benefits are often under utilized. Image courtesy of POLARIS Laboratories.
Analysis of hydraulic oil
Analysis of hydraulic oil and other fluids can drastically reduce downtime of critical system components by identifying contaminants, tracking trends and optimizing oil drain intervals.

By Curt Bennink
Senior Field Editor

Equipment Today, August 2008

Oil analysis is not new, yet many contractors under utilize it. "I would say 25% of our customers are using oil analysis," estimates George Wacaser, product support manager for Martin Equipment, a John Deere dealership headquartered in Goodfield, IL, and serving Central Illinois, Eastern Iowa and Central Missouri.

While numerous customers are starting to use oil analysis, most are not yet getting the maximum benefit out of these programs. "I think the future is going to be extending out oil intervals and using oil analysis to really maximize your maintenance," says Wacaser. "That's when you have everything else under control and know exactly what you are doing. Then you can go to the next step."

To get the full benefit of fluid analysis, you need to get beyond thinking of just engine oil. Dave Nycz, Caterpillar, points out, "Oil analysis gives you an idea if there is anything abnormal going on with any of the fluids. We look at engines, transmissions, axles, final drives and cooling systems. It is like a blood sample at a doctor's office. It gives you a general idea of the health of all of those compartments."

Walt Silveira, North American technical manager for Shell Lubricants, adds, "We always talk about oil analysis, but the other key to this is a coolant analysis program, especially in large pieces of equipment where the cooling system is critical to the operation of the engine." Combining the use of extended-life coolants with coolant analysis can dramatically reduce the maintenance of managing these systems.

Get more ROI from your program
An effective fluid analysis program can deliver numerous benefits. "Fluid analysis — including analysis of engine and hydraulic oil — aims to drastically reduce catastrophic downtime, optimize drain intervals and save the construction contractor money," says Diego Navarro, John Deere service marketing manager. "Oil analysis is a very powerful tool for contractors because it lets them know in advance what maintenance problems might be on the horizon, giving time to fix the problems before they translate to downtime."

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